Advanced Continuous Process

While Plastic is one the best inventions in the world, it will turn out to be highly dangerous to the environment if not handled properly. Though there are many traditional methods to handle the plastic waste; Pyrolysis, Waste to Energy etc.,. none of these technologies are environment friendly and release good amount of greenhouse gases into the environment.

After years of research and development, the engineers at Needa Green Energy came up with environment friendly technologies and solutions to handle the plastic waste that is generated from both households as well as industries.




USPs of Our Technology


Continuous

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Easy to Maintain

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Low Operational Cost

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Low Production Cost

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Safe & Secured

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Handles all type of plastics

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Economical

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High Returns

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Indigenous

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Comparison between Traditional Pyrolysis and Our Continuous Process

Traditional Pyrolysis

Batch

Continuous Process

Continuous

Process Type:

Traditional pyrolysis plants are batch process. The plastic resident resident time is more and the enthalpy is less

Our technology is a continous process and the plastic resident resident time is more

Pressure:

As this is a batch process, pressure builds up in the system and should be continuously monitored. Otherwise, there would be a scope for industrial accidents which may result in human loss.

In continuous process, there is no scope for pressure build up as our system is designed that way. Still, we have pressure guages installed to monitor pressure and the SOPs are clearly defined.

Fuel:

The entire system runs on Furnace Oil continuously. If the batch time is 18 hours, there is continuous burning of fuel which releases harmful green house gases into the environment

We use furnace oil only for the initial 3-4 hours to build up temperature in the reactor. After the plastic raw material starts becoming gas, we will use the uncondensed gases from our process to keep the reactor running. This way, the production cost is very less.

Production Cost:

Production cost will be little higher as there is dependency on fuel to run the process. The plastic to fuel conversion ratio depends on the grade of the plastic. However, 25-30% of the Furnace oil that is generated is reused in firing the reactor. Also, there are catalyst costs that come in as consumables. Taking all this into consideration, the production cost will go up by 10 Rs per liter in a 10 TPD plastic pyrolysis plant.

Production cost is less as there is dependency on outside fuels. This will run on gas as captive arrangement.

Security:

Very less

Highly secured enrivonment

Pollution Effect:

Releases lot of green house gases into the environment

Very less polluting

Output Fuel:

FO/LDO grade

FO/LDO grade. But, we can change the fractions to capture better quality fuel.